Customized solutions for refractory materials

In the construction and maintenance process of high-temperature kilns, customized refractory materials such as castable prefabricated parts play a vital role. These pre-cast refractory workpieces are especially suitable for some special or difficult-to-construct locations. They can not only reduce the difficulty of construction, but also significantly improve construction efficiency and quality.

Raw materials for castable prefabricated parts

According to actual use requirements, the raw materials of castable prefabricated parts usually include high aluminum, clay, corundum, silicon carbide and other materials. These raw materials are professionally proportioned according to the specific use environment and temperature, and are finally poured into shape with water and calcined at high temperature to make the finished product.

Characteristics of castable prefabricated parts

1. The appearance and dimensions are fixed, the performance is stable, and it can be put into use directly without on-site construction. The short construction period reduces production costs.

2. Construction is not subject to environmental and seasonal restrictions. Pouring, drying and other processes have been completed upon delivery, speeding up equipment utilization.

3. The pouring, drying and other processes have been completed upon delivery to speed up the construction progress and improve production efficiency.

Construction methods of castable prefabricated parts

The construction method is relatively simple. After the material is poured into the mold, it can be completed by vibration molding, vibration pressure molding and ramming molding.

The manufacturing process of castable prefabricated parts

Mold making-raw material ratio-adding water and stirring-vibration tamping-baking and putting into production

Through this process, the castable prefabricated parts can not only meet the working environment of different kilns, but also adapt to the needs of special parts, ensuring an overall improvement in construction quality and efficiency. This customized solution of refractory materials is becoming increasingly popular and recognized in the high-temperature industry.