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Installation and maintenance of high-strength castables
2024/10/11
RongSheng refractory
Industry Information
This article will elaborate on the installation steps, maintenance methods and solutions to common problems of high-strength castables to ensure efficient and safe operation of the equipment.
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Installation steps of high-strength castables

The correct installation steps of high-strength castables include the following: first, the base layer should be carefully cleaned to ensure that there is no debris; second, the formwork should be set up to ensure the stability of the structure; then, it should be mixed according to the ratio requirements and poured quickly; finally, attention should be paid to compaction and surface treatment to ensure its surface flatness and density.

Maintenance methods

After installation, high-strength castables need to be properly maintained. In the initial stage, they should be kept moist to avoid cracks caused by rapid drying of the concrete; secondly, water spraying should be carried out in a timely manner according to changes in temperature and humidity. The general maintenance cycle is 7 to 14 days; finally, during the maintenance period, heavy impact or vibration should be avoided to ensure the stability of the material.

Common problems and solutions during use

Common problems during use include surface cracks and falling pieces. Surface cracks can be solved by secondary pouring or adjusting the mix ratio; for falling pieces, it is necessary to check whether the base treatment is in place and repair it according to the specific situation. In addition, regular inspection and maintenance are also the key to ensure its long service life.

Data support

Some case studies have shown that the service life of properly installed and maintained high-strength castables can be extended to more than 15 years. Scientific data shows that humidity control at 70%-80% is conducive to the best curing effect of castables.

Summarize

In summary, the installation and maintenance of high-strength castables are key links to ensure their performance and service life. By following the correct installation steps and scientific maintenance methods, various problems that occur during use can be effectively reduced, and the safety and operational efficiency of the equipment can be improved.

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