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Research on thermal shock stability of refractory materials: scientific basis for improving product competitiveness
2024/10/11
RongSheng refractory
Case studies;
This article discusses the thermal shock stability of several commonly used refractory materials in high temperature environments, providing a scientific basis for enterprises to select suitable refractory materials to improve production efficiency and safety.
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introduce

With the continuous development of industrial production technology, the application of refractory materials in high temperature environments is becoming more and more extensive. The thermal shock stability of refractory materials is directly related to their performance in high temperature environments and their service life. Therefore, it is particularly important to study the performance of refractory materials under conditions of rapid temperature changes.

Thermal shock stability of refractory materials

Thermal shock stability refers to the ability of a material to resist crack expansion and strength changes when subjected to thermal shock. Under high temperature conditions, materials with good thermal shock stability can effectively prevent the generation and expansion of cracks, ensuring the integrity and service life of the material.

Analysis of commonly used refractory materials

The following are the performance of several commonly used refractory materials under sudden temperature changes:

  • Alumina bricks: Alumina bricks have high thermal shock stability and can maintain good strength in high temperature environments, but they are more expensive and are mainly suitable for high-temperature metallurgical furnaces.
  • Magnesia-chrome bricks: Magnesia-chrome bricks also have good thermal shock stability and are suitable for industrial furnaces under high temperature and high pressure conditions, but due to environmental issues, their application is subject to certain restrictions.
  • Silica bricks: Silica bricks are prone to cracks in an environment with drastic temperature changes and have poor thermal shock stability. They are mainly used in situations where temperature requirements are relatively low.
  • High Alumina Bricks: High alumina bricks perform well at moderate temperatures, but their thermal shock stability is not as good as alumina bricks and magnesia-chrome bricks. They are suitable for metallurgy and ceramic kilns.

Material crack growth and strength change

Crack propagation is an important factor affecting the thermal shock stability of materials. Under high temperature conditions, the internal structure of the material will change, leading to crack propagation. Strength change is also the key to evaluating thermal shock stability. By evaluating the strength of the material, its reliability in high temperature environments can be predicted.

Application scenarios and practicality

Different refractory materials have different practical applications in various industrial production. Alumina bricks are suitable for high-temperature metallurgical furnaces, while magnesia-chrome bricks are widely used in high-temperature and high-pressure industrial furnaces. Silica bricks and high-alumina bricks are suitable for production processes with relatively low temperature requirements.

Scientific basis for selecting suitable refractory materials

When selecting refractory materials, factors such as thermal shock stability, material strength, use cost, and environmental impact should be considered comprehensively. Through the analysis in this article, enterprises can choose appropriate refractory materials according to their own production needs to improve production efficiency and safety.

in conclusion

The thermal shock stability of refractory materials is crucial for their application in high temperature environments. Through the analysis of several commonly used refractory materials in this article, enterprises can obtain scientific basis and choose the refractory materials that best suit their needs, thereby improving product competitiveness and ensuring the safety and efficiency of the production process.

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